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Author Topic: My Aeon V3/ slight mod  (Read 3648 times)
MavRick
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Posts: 2613

May the force be with you! (give light side )


« on: November 11, 2015, 12:02:02 AM »

My Aeon , simple mod;     I drilled holes and added blue thumb screws for better blade retention.                                                                                                                                                                                                                                          

« Last Edit: November 11, 2015, 12:05:24 AM by MavRick » Logged

Sabers I own:                                           
 Graflex Tri-cree AB w/s & bronze buttons
 Consular CG w/s an silver foc
 Archon CG w/s an silver foc
 Prophecy CG w/s an silver foc
 Dorinian SRD w/lite s and AB foc
 Exile in CG w/s an silver foc
 Guardian in GB
 Aeon V3 in GB
 Dark Standard Issue BR w/vert grooves
 Dark Apprentice AB (Free)
 Sentinel LE V4 w/windows in SY
 Dark Sentinel LE V5 in AB (Raffle prize)
 Initiate LE V4 in GB
 Dark Initiate V2 in GB (free)
 Franken saber in VA
 Dominix LE V2 in BR (friend)
Wish list: Sound in my Guardian, Dark Prophecy BR

JediXIX
Alchemist of the Sentinel Order
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Posts: 2190



« Reply #1 on: November 11, 2015, 01:21:32 AM »

Love the drilled holes in the emitter Mav . . . more points (when the timer resets) Smiley
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Zren Tobas
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« Reply #2 on: November 11, 2015, 01:50:24 AM »

Cool mod =]
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Sabers: Liberator V3 CG ObsV4 sound!, Graflex GB, Overlord AB, Crimson Savior BR, Bane PO, Dark Initiate V2 LE BH, Shock GB, Archon V2.1 CG, Dark Sentinel LE GB ObSLite!, Standard Issue V3 CG, Dominix V3 LE BR, Sentinel SRD, Dominix V2 FO, Exile CG

[/url]SW1 by joshgarcia07[/url

RevanReborn
Technomancer of the Graflex Order
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Posts: 1121



« Reply #3 on: November 11, 2015, 04:31:19 AM »

That looks awesome MavRick!  Very nicely done- it's not so easy to drill such clean looking windows in a metal cylinder.  Point for you Smiley.  Knurled screws really tie it all together well too.
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James Casey
Forum Watchman
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« Reply #4 on: November 11, 2015, 12:29:45 PM »

Looks cool, MavRick, nicely done!

What size are the thumbscrews you used in place of the retention screws, please?
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Dauntless Seven
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« Reply #5 on: November 11, 2015, 05:50:05 PM »

Nice clean emitter windows.  May have to borrow your idea for another Aeon project.  I too would like some info regarding the knurled screw size and where to purchase them.  +1 point.   Smiley
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MavRick
Knight Commander
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Force Alignment: 622
Posts: 2613

May the force be with you! (give light side )


« Reply #6 on: November 12, 2015, 09:48:28 PM »

Thanks to all.    James , the thumb screws are 8/32 by 3/8 long. I just drilled and tapped a second hole.  I have a drill guide for round stock, made to be used to drill straight holes in round tubeing and it works great! I bought the screws from TCSS, I have seen US mention them so i guess its ok to say. I believe they are the ones used on the Menace saber.
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Sabers I own:                                           
 Graflex Tri-cree AB w/s & bronze buttons
 Consular CG w/s an silver foc
 Archon CG w/s an silver foc
 Prophecy CG w/s an silver foc
 Dorinian SRD w/lite s and AB foc
 Exile in CG w/s an silver foc
 Guardian in GB
 Aeon V3 in GB
 Dark Standard Issue BR w/vert grooves
 Dark Apprentice AB (Free)
 Sentinel LE V4 w/windows in SY
 Dark Sentinel LE V5 in AB (Raffle prize)
 Initiate LE V4 in GB
 Dark Initiate V2 in GB (free)
 Franken saber in VA
 Dominix LE V2 in BR (friend)
Wish list: Sound in my Guardian, Dark Prophecy BR

Dauntless Seven
Lady of the Sage Order
Knight Commander
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Force Alignment: 2037
Posts: 5444



« Reply #7 on: November 12, 2015, 11:07:39 PM »

Hi again.  Would you post a photo of that drill guide for round stock and of the drill used.  Would it fit a cordless Dremel.  Thanks.
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TelepathicTraffic
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« Reply #8 on: November 13, 2015, 01:18:06 PM »

I like it. Gotta get me some of those thumb wheel screws ...
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STUNT SABERS ORDERED:
DARK SENTINEL LE V4 FO --- DARK INITIATE LE V3 BR --- DARK INITIATE LE V4 VA
INITIATE LE V4 AB --- APPRENTICE LE V4 GB --- DOMINIX LE V4 BR - PROPHECY V3 GB
APPRENTICE V4 SRD --- INITIATE LE V3 CG - PROPHECY - TRI CREE GB
ARCHON V3.1 OBSIDIAN LITE CG - DARK INITIATE FO

MavRick
Knight Commander
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Force Alignment: 622
Posts: 2613

May the force be with you! (give light side )


« Reply #9 on: November 17, 2015, 10:08:14 PM »

D-7 i will try to get a pic up soon, in the mean time this is what it is called and the company that makes it. V-drill guide (standard sizes) 1/8 to 3/8. It has 17 hole sizes. Made by Big Gator Tools. You clamp it to whatever you want to drill the holes in. Its  for wood working but it works great!
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Sabers I own:                                           
 Graflex Tri-cree AB w/s & bronze buttons
 Consular CG w/s an silver foc
 Archon CG w/s an silver foc
 Prophecy CG w/s an silver foc
 Dorinian SRD w/lite s and AB foc
 Exile in CG w/s an silver foc
 Guardian in GB
 Aeon V3 in GB
 Dark Standard Issue BR w/vert grooves
 Dark Apprentice AB (Free)
 Sentinel LE V4 w/windows in SY
 Dark Sentinel LE V5 in AB (Raffle prize)
 Initiate LE V4 in GB
 Dark Initiate V2 in GB (free)
 Franken saber in VA
 Dominix LE V2 in BR (friend)
Wish list: Sound in my Guardian, Dark Prophecy BR

Antron007
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Force Alignment: 35
Posts: 198


Give light or dark points and let the force decide


« Reply #10 on: November 17, 2015, 10:21:42 PM »

Great looking upgrades. Love the emitter holes.

Hi again.  Would you post a photo of that drill guide for round stock and of the drill used.  Would it fit a cordless Dremel.  Thanks.
I was at my local ManLowe Depot last weekend and saw they have a contraption that turns most dremels into mini drill presses. I don't know what they called it. It was just under $50. It's on my Christmas list. So if I'm the first to get one I'll be sure to review it. I'm not sure if it will work for switch holes as they are kind of bigger but I think it will work out fine for things like Covertechs, Buttons/Screws, Blade retention holes, Emitter windows and Ports.

You may want to look into that as well.
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Sabers I own: Customized Archon V3* (Emerald w/ v4 Sound), Ordered with PYO, Currently set to GB; Customized Dark Initiate LE v4 (Stunt) CG; Apprentice V4 (Grab Bag w/ li-ion) BR; Graflex SE (Emerald w/ v4 Sound), Ordered with GB, Currently set to GB; Menace SE* (DIY); TBD;

*Hilts I swap the electronics between.

Sabers/Hilts I want: Guardian, Chosen One SE, Consular, Dark Omen, the rest of them in no particular order.

"If you don't see me somewhere out there in the Galaxy slaying some form of evil, it's because I'm sneaking up on you right now." - Antron Mok

Dauntless Seven
Lady of the Sage Order
Knight Commander
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Force Alignment: 2037
Posts: 5444



« Reply #11 on: November 19, 2015, 05:57:15 PM »

Thanks for the info MavRick and Antron007.  Photos appreciated whenever you have time.   Smiley
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MavRick
Knight Commander
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Force Alignment: 622
Posts: 2613

May the force be with you! (give light side )


« Reply #12 on: November 19, 2015, 09:45:03 PM »

D-7 here is that pic for you.         
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Sabers I own:                                           
 Graflex Tri-cree AB w/s & bronze buttons
 Consular CG w/s an silver foc
 Archon CG w/s an silver foc
 Prophecy CG w/s an silver foc
 Dorinian SRD w/lite s and AB foc
 Exile in CG w/s an silver foc
 Guardian in GB
 Aeon V3 in GB
 Dark Standard Issue BR w/vert grooves
 Dark Apprentice AB (Free)
 Sentinel LE V4 w/windows in SY
 Dark Sentinel LE V5 in AB (Raffle prize)
 Initiate LE V4 in GB
 Dark Initiate V2 in GB (free)
 Franken saber in VA
 Dominix LE V2 in BR (friend)
Wish list: Sound in my Guardian, Dark Prophecy BR

Dauntless Seven
Lady of the Sage Order
Knight Commander
*

Force Alignment: 2037
Posts: 5444



« Reply #13 on: November 25, 2015, 02:31:28 AM »

Thanks so much MavRick.  I missed your reply.  This looks very handy.  Have a v3 saber coming soon that I am wanting to place some emitter holes in.  Will check out Home Depot for a start.   +1.  Cheesy
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Hansrad
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Force Alignment: -670
Posts: 748


Jedi? Sith? I'm the one with the lightsaber.


« Reply #14 on: December 16, 2015, 03:32:45 AM »

Great saber Mavrick! I'm definitely going to look for one of those drill guides. Drilling holes on a curve is such a challenge. Windows are always a good addition to a saber.
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Own: Emerald Overlord, BHManticore, BR Renegade,FO Dominix LE V4 (stunt), CG Dominix LE V4 (stunt), GB Apprentice LE(stunt),BR Dark Initiate LE V4 (stunt), AS Apprentice LE V4 (stunt), CG Dominix V3 (stunt), SRD Darkish Liberator (stunt) Emerald Lost Grey.

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