Aluminum sheets can be cut with strong scissors. Maybe some hardware stores. I used it to make Mandalorian chest plates.


Depending on your budget and how official/ screen accurate you want to go, you can use EVA foam. It can even be molded and heat shaped. Otherwise thermo plastics like Worbla, flexicraft etc.
Thnx, I think I will go with the EVA foam or somehing like this, this way it is thicker and has more dimensions,
Thnx for the replies.
What side points do you guys want?