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Author Topic: Custom Built Corran Horn Saber (VERY pic heavy)  (Read 23657 times)
BenPass
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« on: November 06, 2012, 05:02:17 AM »

Hi everyone!

So, the reason I'm making this thread is because I have crafted a custom Corran Horn inspired saber. Now, keep in mind that this saber is inspired by the description of Corran Horn's saber in "I, Jedi"...that doesn't mean that it is going to be like someone else's vision. The description that this saber is based off of is as follows:

"To serve as the hilt, for example, I salvaged the throttle assembly and handlebar tube from a junked speeder bike. The recharger port and wiring came from a comlink. A tri-fighter laser flashback suppressor became the parabolic, high-energy flux aperture to stabilize the blade and I pulled the dynoric laser feed line from the same broken laser cannon to act as the superconductor for energy transference from the power cell to the blade. Buttons and switches were easy to find."

Additionally, I found this quote from Michael Stackpole: ""I don't see it (the overall saber) as 'longer than normal', but it does have to be long enough for the throttle part to fit in one hand, and the grip above it for the other hand, so the blade length can be change with a twist of the wrist. I didn't specify which model speederbike was used for the hilt."

Now, I had not initially set out to make a Corran style saber. Instead, I found my hilt first and was then inspired as to the direction to take. There are a couple of things that I want to point out before you continue any further:

1) I am still waiting on a shipment from US. That shipment has my AS LED, color disks, batteries, blade, and latching switch. I stuck a spare momentary switch into my switch hole just to give you an idea of how it will look when it's together.

2) Yes, I ordered color disks. Why? Because ladies and gentlemen, I crafted a device to put a color disk into place with just a quick twist of a screw! While I don't have my AS LED yet, I do have SY, and SRD. Because of the fact that they can both be altered by color disks, I used them to test my device. Though I don't have pics of it in action, it DOES work! I used a purple disk (because that's what I had beside me) and it turned my SY orangish-red when it was in place. When it was not in place, the SY shone through nicely Smiley Basically, I did it!

I'm going to break this down a little bit at a time.

First, the hilt. The hilt came off of an old, rusty pair of shears that the previous tenants of this house left behind. I could have thrown the shears out, but when I felt the metal handles, I knew they could be decent saber hilts. My first step was to take off the green wrapping that was on the handles, and cut them down to size. Once that was done, I had to get rid of the rust that had seeped underneath the wrapping. I then made myself a pommel. I just cut part of the handle off and left enough room for it to slide into place. The pics I have first are in comparison to the other side of the shears. I used the other one to make a new saber for my fiancee. Unfortunately, the one that I had built for her before had a plastic emitter and the threads stripped on the first hit Sad Oh well, a full metal one will be better for her anyway Cheesy The reason the pommel isn't on the hilt in the first pics is because the glue was drying on the handle. I had to pull it off in order to cut the pommel, and then decided to Gorilla Glue it in place so it wouldn't fly apart in tough dueling sessions. This was the result:








Once that was done, I took a couple of pics with a blade in to see how it felt and looked. I was pleased with it, and was then inspired to do the Corran hilt.






At that point, it was just a shade over 15" in length with the pommel cap on. I took a pic with the pommel cap on and compared it to my Libby and my Arbiter to give you all an idea of sizes.


Here's two pics of the grip/throttle. Since the original Corran hilt was made from the handle of a speeder bike, I wanted the second grip to be the "throttle". My fiancee wanted her saber to be shorter, so I took the section that I cut off of her saber, split it down the middle, put it into place and wrapped it in electrical tape. I made sure that there was enough overlap in my taping that there are ridges for the grip. It feels really nice, and as a bonus, it actually moves so you can treat it like a real throttle!



The emitter is based off of the fact that it was made (in the book) of a Tri-Wing Fighter's flashback suppressor. I thought it might be this kind of Tri-Wing:



Here's some pics of my first attempt at my emitter. It was, of course, on my practice piece so I could alter things a bit if needed. BTW, the third pic has the screw which controls the color disk.



The electrical tape will be removed once the final parts arrive. Either way, here's what my device looks like inside the practice piece.



Here's what it looks like when it's up, out of the way. This is how the AS will be visible.


That was my last update...until today!! I did some more work on the saber tonight and am very pleased with it. I'll explain more as you see the pics. First up, we have a couple of pics in comparison to my other sabers (except for the Luke ROTJ).




As you can see in these pics, I moved the button down from the original position. In addition, I found a part of the shears that I turned into a (non-functional) activator box.






Here's the throttle grip moved down into place. You can see the button, and also the screw that controls the color disk.


Here's the emitter on the saber instead of being on a practice piece.




Here's the emitter's retention screw and the color disk screw.




So, let me know what you think!!! I don't have a final measurement, but you can see that it is shorter than the Arbiter, but a shade longer than the Guardian. So, it's on the long side, but it's also meant to be like a speeder's handlebar.
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TheHobbitofDune
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« Reply #1 on: November 06, 2012, 07:21:21 AM »

I like it a lot. Point! Smiley
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BenPass
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« Reply #2 on: November 06, 2012, 01:41:34 PM »

I like it a lot. Point! Smiley

Thanks Hobbit! Point in return Smiley
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eerockk
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« Reply #3 on: November 06, 2012, 02:19:25 PM »

That is awesome! Great work!
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Luna
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« Reply #4 on: November 06, 2012, 02:39:35 PM »

That looks pretty much exactly how I imagined it. The Tri-Wing Fighter's true identity is unknown (I, Jedi was released in 1998, long before the droid tri-fighter saw the light of day), but I like what you did with it. Point.
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Wolfknight
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« Reply #5 on: November 06, 2012, 04:06:19 PM »

SWEET! Point for Ben  Smiley
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jmPlagueis
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« Reply #6 on: November 06, 2012, 04:36:20 PM »

Great interpretation!

point.

BTW -- when are we gonna see your custom Luke ROTJ? Smiley
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Master Rel
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« Reply #7 on: November 06, 2012, 04:45:13 PM »

I am really liking the back end!

All in all a really nice piece of work.

A quick thought on this section



How about a flat washer under the screws for added eye catching detail and the upper end a half inch or so below the saw tooth edge, a pair or trio of rings or a single gear/sprocket?



But either way, one of the best mods...all of the black section looks finished and clean...very nice indeed  Smiley
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« Reply #8 on: November 06, 2012, 05:32:51 PM »

Aw man, that is SUH-WEET! It came out beautifully, Ben. I could readily accept that as the real thing, and seeing the additional info of the Quote from Stackpole, I think you're probably closer to the book than the expensive higher end replicas I've seen of this hilt. (which are unbelievable, but their main problem is they don't look like they were ever junk parts lol) Seriously, it's an excellent piece. Between this and your flashbuild, you're getting to have a real top notch display collection! To say nothing of the good US fighting hilts you have!

Also, I like Rel's suggestion about the washers. The gear around the emitter wouldn't be my style though, not similar enough to the Tri-Fighter, which though not in existence at the time of the book's authoring, fits nicely into the lore and is a very plausible thing to find in a junk yard in Corran's Era. Plus... the gear would just be too Sithy. But that's just IMHO. Smiley The washers would look great.
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BenPass
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« Reply #9 on: November 06, 2012, 05:50:22 PM »

That is awesome! Great work!


Thanks eerockk! It was a lot of fun to make!

That looks pretty much exactly how I imagined it. The Tri-Wing Fighter's true identity is unknown (I, Jedi was released in 1998, long before the droid tri-fighter saw the light of day), but I like what you did with it. Point.


Awesome! I love it when you bring someone else's vision to life also. I knew that the book came back out well before the ship was seen, but I figured there was a possibility lol. Thanks! And point reciprocated.

SWEET! Point for Ben  Smiley


Thanks man! Point back! Hey, points for everyone!

Great interpretation!

point.

BTW -- when are we gonna see your custom Luke ROTJ? Smiley


Thanks jm!

Well it's on its way back to me. There was a problem that happened during shipping the first time (carrier damaged it), so it got sent back to Ultra, and he fixed it up. It's been shipped back to me, and I'm waiting for it to arrive before getting Nero to unlock the thread.

I am really liking the back end!

All in all a really nice piece of work.

A quick thought on this section



How about a flat washer under the screws for added eye catching detail and the upper end a half inch or so below the saw tooth edge, a pair or trio of rings or a single gear/sprocket?



But either way, one of the best mods...all of the black section looks finished and clean...very nice indeed  Smiley


I really like the idea of the washers. As you said, it would catch the eye nicely! As to the rings/gear/sprocket, those could definitely be interesting. I'll have to see what I can find at the hardware store or around the house. So far, the only stuff I've bought for this build is the order from US. Thanks for the tips! I'm sure it will really add to the look.

Aw man, that is SUH-WEET! It came out beautifully, Ben. I could readily accept that as the real thing, and seeing the additional info of the Quote from Stackpole, I think you're probably closer to the book than the expensive higher end replicas I've seen of this hilt. (which are unbelievable, but their main problem is they don't look like they were ever junk parts lol) Seriously, it's an excellent piece. Between this and your flashbuild, you're getting to have a real top notch display collection! To say nothing of the good US fighting hilts you have!

Also, I like Rel's suggestion about the washers. The gear around the emitter wouldn't be my style though, not similar enough to the Tri-Fighter, which though not in existence at the time of the book's authoring, fits nicely into the lore and is a very plausible thing to find in a junk yard in Corran's Era. Plus... the gear would just be too Sithy. But that's just IMHO. Smiley The washers would look great.


Thanks Manny Smiley and thanks again for all the help! I forgot to mention to everyone how much you helped with the planning and discussing of what I had intended to do! I'm glad you like it and think that it looks authentic Smiley I had intended for it to be shinier than it is, but I like how the metal goes dark when it's been touched.

The gear might be a bit too much, but I like his other idea of the rings. I'm picturing in my head, something similar to a Libby's rings near the emitter. That would look really nice under the sawtooth/blaster scarring IMO.

Thanks again everyone!
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« Reply #10 on: November 06, 2012, 06:04:55 PM »

I see what you mean, rings like that could work nicely. Personally, I have to say I love the dirty used look of the thing. It really does have the feel of having been well used, and of having been assembled from well used parts intended for other things. Perfect for this hilt.

Also, thanks for including me! It was a lot of fun to be able to help out and play soundboard for your ideas, as well as watch all the progress! I enjoyed watching this thing come together immensely.  Grin
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BenPass
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« Reply #11 on: November 06, 2012, 06:07:43 PM »

I see what you mean, rings like that could work nicely. Personally, I have to say I love the dirty used look of the thing. It really does have the feel of having been well used, and of having been assembled from well used parts intended for other things. Perfect for this hilt.

Also, thanks for including me! It was a lot of fun to be able to help out and play soundboard for your ideas, as well as watch all the progress! I enjoyed watching this thing come together immensely.  Grin

Well that's the cool thing; it WAS made of parts intended for other things lol. It was my pleasure to include you! I was really glad for the help, advice, and insight! I'm really pleased with how it turned out.
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May the Force be with me? Sure! It can come along!
"Lux triumphat super obscurum" - "Light triumphs over darkness"

Master Rel
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« Reply #12 on: November 06, 2012, 07:14:53 PM »

If no gear or sprocket then how about a .5"-1" sleeve to lay between the screw and the saw tooth edge?

I like it as is...just thinking out loud  Smiley
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BenPass
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« Reply #13 on: November 06, 2012, 07:21:38 PM »

If no gear or sprocket then how about a .5"-1" sleeve to lay between the screw and the saw tooth edge?

I like it as is...just thinking out loud  Smiley

That would be really neat! Maybe something with a bit more of a shine to it? No worries Rel, I really do appreciate the suggestions!
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May the Force be with me? Sure! It can come along!
"Lux triumphat super obscurum" - "Light triumphs over darkness"

Master Rel
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Martial artist, fabricator, chef, resident Ortolan


« Reply #14 on: November 06, 2012, 07:23:10 PM »

That would be really neat! Maybe something with a bit more of a shine to it? No worries Rel, I really do appreciate the suggestions!

Maybe black to bring continuity to the whole piece?
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Light side points please Smiley

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